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[Lifetime Warranty] 30268 36043 RV Burner Head and 35100 91788 Furnaces Ignitor Electrode Kit - Fit for Domestic Atwood Hydro Flame 79 85 AFS & AFM Series LPG Heaters Fireplaces Atwood RV Furnace

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30268 & 35100 RV Furnace Burner Head and Ignitor Electrode Kit

Key Features

  • Precision Flame Distribution: The 30268 burner head is engineered with accurately spaced combustion slots to provide an even, circular flame pattern, ensuring consistent heat transfer and preventing "hot spots" in the furnace chamber.
  • High-Temperature Alloy Construction: Manufactured from a heavy-duty, heat-stabilized alloy designed to withstand the rapid thermal cycling of RV heating systems without warping, cracking, or corroding over time.
  • Advanced Ceramic Insulation: The 35100 ignitor features a high-grade ceramic insulator that prevents electrical "leakage" or arcing to the furnace frame, ensuring the full spark energy is delivered to the gas stream.
  • Dual-Probe Sensing Technology: Designed to provide both a high-voltage spark for ignition and a flame-sensing signal back to the control board, preventing the gas valve from staying open if the burner fails to light.
  • Optimized LPG Combustion: Specifically calibrated for Liquid Propane (LPG) environments, the burner head’s venturi interface facilitates the correct air-to-fuel ratio for a clean, blue, soot-free flame.

Replaces / Cross-Reference Part Numbers

  • Burner Head: 30268, 36043, 30267.
  • Ignitor Electrode: 35100, 91788, 36939, 36997, 34506.
  • Industry Standards: AP6008634, PS12317351, EAP12317351.

Compatibility & Fitment

This kit is the primary ignition and combustion set for Atwood and Dometic (Hydro Flame) RV furnaces. Key compatible series include:

  • Atwood Hydro Flame 79 Series: Fits 7912, 7916, and 7920 models (including II and HF versions).
  • Atwood Hydro Flame 85 Series: Compatible with 8516, 8520, 8525, 8531, and 8535 (including III and IV iterations).
  • AFS & AFM Series: Direct fit for the newer Atwood Foundation Series (AFS) and Mid-Size (AFM) RV furnaces.
  • Dometic Furnaces: Compatible with modern Dometic-branded units that utilize legacy Atwood internal components.
  • Note: While this kit fits both 79 and 85 series, please verify the physical shape of your burner—some older 89 series units may use a larger rectangular burner.

When to Replace

  • Furnace Won't Ignite: You hear the "click-click-click" of the igniter, but the burner fails to light, often due to a cracked ceramic insulator on the electrode or a clogged burner head.
  • "Limit Switch" or "Ignition Lockout" Errors: The furnace tries to light three times and then shuts down; this is often caused by a dirty electrode that can no longer sense the flame.
  • Sooting or Yellow Flame: Indicates the burner head slots are rusted or clogged with spider webs/debris, causing incomplete combustion and dangerous carbon monoxide buildup.
  • Rumbling or Booming Sound: Delayed ignition caused by a weak spark or a rusted burner flange can lead to a small "explosion" when the gas finally ignites.
  • Visible Corrosion: The burner head shows heavy rust or flakes of metal, or the electrode probe is burnt down/shortened from years of heat exposure.

Installation Tips

  • Safety First: **CRITICAL:** Shut off the main LP gas supply and disconnect the 12V DC power to the furnace before disassembly. Gas leaks and electrical sparks are a high-risk combination.
  • Check the Gap: **PRO TIP:** Before installing the new 35100 electrode, ensure the spark gap (the distance between the probes) is set to 1/8 inch (3.2mm). If the gap is too wide or too narrow, the furnace will not light.
  • Clean the Burner Tube: While the burner head is removed, use a flexible brush or compressed air to clear the burner tube of spider webs. Spiders are attracted to the smell of propane and are the #1 cause of RV furnace failure.
  • Check the Ceramic: Inspect the new electrode for any hairline cracks in the white ceramic during shipping. A cracked insulator will cause the spark to jump to the frame instead of the burner.
  • The Leak Test: After reassembling the gas manifold, use a non-corrosive gas leak detection bubbles/solution on all fittings. Never use a flame to check for propane leaks.
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  • FIX FURNACE'S SYMPTOMS

    FIX FURNACE'S SYMPTOMS

    Resolves common issues such as no heat output, weak flame, rusted burner head, and plugged gas ports.
  • REPLACES PART NUMBERS

    REPLACES PART NUMBERS

    Burner Head replaces: 30268, 36043. Igniter Electrode replaces: 35100, 91788.
  • SAVING SOLUTION

    SAVING SOLUTION

    Restore your furnace performance affordably with this DIY-friendly replacement kit from BlueStars.
  • IMPORTANT NOTE

    IMPORTANT NOTE

    This is a compatible replacement part. Brand names are used for reference purposes only.
4 SIMPLE STEPS

4 SIMPLE STEPS

1. Remove the back cover | 2. Disconnect wiring and water tubing | 3. Gently remove the old water valve | 4. Install the new water valve carefully

FAQ

This kit is commonly used on Hydro Flame RV furnaces associated with Atwood and Dometic, including 79 and 85 series units and several AFS, AFM, AFL, DFS, DFM, and DFL series furnaces. Because RV furnace fitment can vary by the exact furnace model and revision, the safest check is to match your original part numbers and furnace model label before ordering.
The burner head portion replaces 30268 and 36043. Web references also show 30268 being used as a replacement for 35491 and 32811. The ignitor electrode portion replaces 35100 and 91788.
Typical symptoms include the blower running with no heat, repeated clicking or sparking without ignition, delayed ignition, flame rollout or an uneven burner flame, and a furnace that lights briefly but shuts back down. A weak or mispositioned electrode can fail to ignite the gas or fail to prove flame to the control board, while a damaged or rusted burner head can disrupt the air-gas mix.
The electrode has two jobs: it creates the spark that ignites the burner, and it also acts as the flame-sensing component that tells the circuit board the burner flame is established. If it is cracked, carbon-tracked, bent out of position, or heavily corroded, the furnace may not light reliably or may shut off shortly after ignition.
For someone comfortable working on RV furnace service, this is usually a moderate repair. Access normally requires removing the furnace cover or exterior access panel, disconnecting power, and shutting off LP gas first. Common tools are a screwdriver set, nut driver, and possibly small wrenches or needle-nose pliers. If access is straightforward, many installations take about 30 to 60 minutes, but exact time depends on furnace location in the RV.
Before installation, turn off 12V power and LP gas. Inspect the burner tube, orifice, ground path, and wiring to the electrode. Clean out rust, soot, spider webs, and debris that can restrict airflow or affect ignition. Also check for a cracked porcelain insulator on the electrode, a weak spark, poor wire connection, or a dirty burner chamber, since those issues can cause the same symptoms as a failed part.
These parts commonly fail from heat cycling, corrosion, soot buildup, moisture exposure, and contamination in the burner area. On RV furnaces, long storage periods can also allow insects or debris to collect in the burner assembly, which affects flame pattern and ignition. Electrodes can also wear from repeated spark use or develop cracks in the ceramic insulator over time.