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[Lifetime Warranty] 2 Pole Contactor 40 Amp 24VAC Coil Exact Fit with Relays, Air Conditioner, Heat Pump, Refrigeration Systems

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2-Pole Contactor (40 Amp, 24VAC Coil)

Key Features

  • Heavy-Duty 40A Rating: Designed to handle the high inductive loads of large A/C compressors and heat pump motors, providing a significantly longer service life than standard 30A units.
  • 2-Pole Configuration: Breaks both legs of a 240V circuit simultaneously, ensuring total power isolation to the equipment when the thermostat is not calling for cooling.
  • 24V Low-Voltage Coil: Engineered for an "Exact Fit" with standard residential HVAC control systems, allowing the thermostat to trigger the high-voltage circuit safely.
  • Silver Alloy Contacts: Features premium oxide-resistant contact points to prevent welding and pitting, maintaining high conductivity through thousands of cycles.
  • Dust-Shielded Design: Built with a protective housing to prevent insects and debris from interfering with the mechanical plunger or the electrical contacts.

Replaces / Cross-Reference Part Numbers

  • C240A
  • DP40242
  • CTR02574
  • CONT2P040024V
  • HCCY2XU04AA303
  • Mars 17421

Compatibility & Fitment

This contactor is a universal replacement for most residential and light commercial HVAC units. Key compatible brands include:

  • Air Conditioners & Heat Pumps: Fits units from Carrier, Bryant, Payne, Rheem, Ruud, Goodman, Amana, Lennox, Trane, and American Standard.
  • Refrigeration Systems: Compatible with walk-in coolers and commercial refrigeration compressors requiring a 24V control signal.
  • Voltage Compatibility: The coil requires 24VAC; the load terminals are rated for use with 120V, 208V, or 240V AC power.

When to Replace

  • Humming or Chattering: A loud buzzing noise often indicates that the 24V coil is weak or that the contacts are dirty and unable to pull in fully.
  • Condenser Won't Start: The indoor fan is running and the thermostat is set to "Cool," but the outdoor unit is silent, suggesting a failed contactor coil.
  • Burned or Pitted Contacts: Visible blackening or "soot" around the metal contact points, which can cause the compressor to overheat or fail to start.
  • Welded Contacts: The outdoor fan and compressor continue to run even when the thermostat is turned off, indicating the contacts have melted together.
  • Ant/Insect Infestation: Small insects (like "crazy ants") are attracted to the electrical field and can get crushed between the contacts, preventing a solid connection.

Installation Tips

  • Safety First: Turn off the power at both the outdoor disconnect box and the main indoor breaker panel. Verify with a multimeter that no voltage is present before touching the wires.
  • Label Your Wires: Take a photo of the old contactor before disconnecting. Mark the "Line" (power in), "Load" (to compressor), and "Control" (24V wires from the thermostat) clearly.
  • Secure Terminals: Ensure all lug screws are tightened firmly. A loose connection on a 40A circuit will generate extreme heat and can melt the wiring.
  • Orientation: While contactors can often be mounted in various positions, mounting it vertically (as originally designed) helps prevent dust and moisture from settling on the moving plunger.
  • Verify the Coil: Ensure your system is 24V. If you install a 24V contactor into a system that uses a 120V or 240V control circuit, the coil will burn out instantly.
  • Perfect fit

    Perfect fit

    Our Contactor can replace 2 pole contactors rated at 20A 25A 30A 35A 40A (below or equal to 40A) on air conditioners and heat pumps.
  • Premium quality

    Premium quality

    The Contactor is made of strong silver alloy which is oxidation resistant, high conductivity, and corrosion resistant.
  • Saving solution

    Saving solution

    Effortlessly energize your machine with our Contactor - BlueStars brings DIY solutions to help you deal with any trouble.
  • Simple installation

    Simple installation

    Our product is designed to be easily removed and replaced, allowing for quick and convenient maintenance.
ENJOY COMFORTABLE LIVING AND CHERISH ANY MOMENTS

ENJOY COMFORTABLE LIVING AND CHERISH ANY MOMENTS

BlueStars - #1 source of high-quality electrical parts

FAQ

This style of contactor is commonly used in residential and light commercial air conditioners, heat pumps, condensers, and some refrigeration systems that use a 24VAC control circuit and need a 2-pole switching contactor rated for 40 amps. Match the pole count, amp rating, coil voltage, terminal layout, and physical fit to your original part before ordering.
Common signs include the outdoor unit not starting, the compressor or fan not turning on, a loud chattering or buzzing sound, visibly burned or pitted contacts, welded contacts that keep the unit running, or a thermostat calling for cooling while the contactor does not pull in. A failed 24VAC coil can also prevent engagement even when the rest of the system is calling properly.
Check your existing contactor label for five key details: 2 poles, 40 amp rating, 24VAC coil, matching terminal style, and similar overall mounting configuration. You should also verify that the line and load wire positions will transfer correctly. If your old part has a different amp rating, different coil voltage, or different pole configuration, this may not be the correct replacement.
The most common causes are normal electrical arcing as the contacts open and close, high inrush current from the compressor, overheating from loose terminals, insect or debris contamination inside the control compartment, moisture exposure, and low or unstable control voltage. Over time, the contacts can become pitted or carboned, and the coil can weaken or burn out.
Replacement is usually a straightforward service task if the new part matches the old one. Typical steps are disconnecting power at the breaker and disconnect, confirming power is off with a meter, labeling wires, removing the old contactor, transferring wires one at a time, mounting the new part, and restoring power for testing. Basic tools usually include a screwdriver, needle-nose pliers, and a multimeter. For an experienced technician, the job often takes about 15 to 30 minutes.
Before replacement, inspect the capacitor, compressor wiring, condenser fan motor wiring, low-voltage thermostat circuit, and disconnect for heat damage or loose connections. If the old contactor failed due to overheating or chattering, also check for low control voltage, weak capacitor issues, or excessive amp draw from the compressor or fan motor. Replacing the contactor alone may not solve the problem if another component caused the failure.