[Lifetime Warranty] 80477 Regulator 69957 Burner Tube for Weber Q Grill – Gas Valve Regulator & 17in Burner Replacement Kit - CSA Certified
Replacement gas valve regulator, 17-inch burner tube, and installation instructions for Weber Q grills.
Infographic showing Weber Q grill gas regulator components including brass connector, metal regulator, and coated bracket.
Weber Q grill replacement kit including 69957 burner tube, 80477 gas regulator, and mounting screw.
Replacement regulator and burner tube kit for Weber Q1000, Q1200, Q100, and Q120 portable gas grills.
Infographic showing 304 stainless steel 17-inch burner tube features for Weber Q grill with close-up detail shots.
Gas valve regulator for Weber Q grill with UL listed safety certification and stable propane flow.
Installation guide for Weber Q grill burner tube and gas valve regulator with tips for proper connection.
Replacement burner tube and gas valve regulator kit for Weber Q grills with lifestyle images for outdoor cooking.
Replacement gas valve regulator and 17-inch burner tube kit for Weber Q grills.
Replacement gas valve regulator, 17-inch burner tube, and installation instructions for Weber Q grills.
Infographic showing Weber Q grill gas regulator components including brass connector, metal regulator, and coated bracket.
Weber Q grill replacement kit including 69957 burner tube, 80477 gas regulator, and mounting screw.
Replacement regulator and burner tube kit for Weber Q1000, Q1200, Q100, and Q120 portable gas grills.
Infographic showing 304 stainless steel 17-inch burner tube features for Weber Q grill with close-up detail shots.
Gas valve regulator for Weber Q grill with UL listed safety certification and stable propane flow.
Installation guide for Weber Q grill burner tube and gas valve regulator with tips for proper connection.
Replacement burner tube and gas valve regulator kit for Weber Q grills with lifestyle images for outdoor cooking.
Replacement gas valve regulator and 17-inch burner tube kit for Weber Q grills.
Lifetime Warranty

[Lifetime Warranty] 80477 Regulator 69957 Burner Tube for Weber Q Grill – Gas Valve Regulator & 17in Burner Replacement Kit - CSA Certified

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80477 Regulator 69957 Burner Tube – Gas Valve Regulator &17in Burner Replacement Kit

Key Features

  • Kit includes one gas valve regulator, one burner tube, one support bracket, and fastening hardware.
  • Regulator provides stable gas pressure and consistent flow control.
  • Burner tube is constructed from stainless steel for durability.
  • Burner tube features precision-drilled flame ports for even heat distribution.
  • Burner Tube Length: 17 inches.
  • Product is CSA Certified for safety and quality standards.

Replaces / Cross-Reference Part Numbers

  • Regulator Assembly: 80477
  • Burner Tube: 69957

Compatibility & Fitment

  • Brand: Weber
  • Series: Q100 and Q120
  • Fits Weber Models: 386001, 386002, 516002, 516501, 516801

When to Replace

  • Inconsistent or low flame height during operation.
  • Burner ports are clogged, rusted, or damaged.
  • Visible signs of corrosion or holes in the burner tube.
  • Hissing sound or smell of gas from the regulator connection.
  • Uneven heating or significant hot/cold spots on the cooking grate.

Installation Tips

  • Disconnect the gas cylinder and ensure the grill is cool before beginning installation.
  • Remove the cooking grate to access the original burner and regulator assembly.
  • Use the included hardware to secure the new components.
  • Ensure the burner tube is properly seated over the gas valve orifice.
  • After installation, perform a leak test using a soapy water solution on all connections before lighting the grill.
Material
‎Aluminum, Stainless Steel
Brand
‎BlueStars
Exterior Finish
‎Aluminum Alloy, Stainless Steel
Inlet Connection Type
‎Threaded
Number of Ports
‎4
Specification Met
‎CSA
Manufacturer
‎BlueStars
Part Number
‎80477 69957
Item Weight
‎1.94 pounds
Product Dimensions
‎1 x 1 x 1 inches
Color
‎As pictured
Number Of Pieces
‎3
Batteries Included?
‎No
Batteries Required?
‎No

FAQ

This kit is designed for Weber Q 100 and Q 120 series portable gas grills. The 80477 gas valve/regulator fits Q 100 and Q 120 series models, while the 69957 burner tube fits Baby Q, Q100, Q120, Q1000, and Q1200 series grills. Compatible model numbers include 386001, 386002, 516002, 516501, and 516801. Please confirm your exact grill model and original part numbers before ordering.
This kit includes the 80477 gas valve/regulator assembly and the 69957 burner tube. The burner tube cross-references with part numbers 41657, 60040, and 41643. Applicable grill model numbers include 386001, 386002, 516002, 516501, and 516801.
Typical symptoms include weak or uneven flame, trouble reaching normal cooking temperature, burner flames that flare only on one side, delayed ignition, rusted or clogged burner ports, or a gas control valve that no longer adjusts flame smoothly. If the grill lights inconsistently or the burner produces patchy heat even after cleaning, the burner tube or valve/regulator assembly may be worn.
On most Weber Q 100/Q 120 style grills, this is a manageable repair for a DIY owner. Basic hand tools are usually sufficient, such as a screwdriver and a small wrench or nut driver depending on your specific grill revision. Burner tube replacement typically takes about 15 minutes. Replacing the valve/regulator may take longer if you are also removing the control assembly and bracket.
Turn off the propane supply and disconnect the cylinder first. Before installing, inspect the orifice, ignition electrode, burner mounting points, and firebox interior for grease buildup, rust flakes, spider webs, or debris that could block gas flow or affect ignition. If the old burner failed from corrosion or blocked ports, cleaning the cookbox and checking the igniter gap will help the new parts perform properly.
Burner tubes commonly fail from heat cycling, grease exposure, moisture, and corrosion around the burner ports. Regulators and valve assemblies can develop issues from age, contamination, internal wear, or damage at the hose and connection points. On portable grills, long storage periods, outdoor exposure, and insect intrusion into the burner area are also common causes of poor performance.
No, the 69957 burner tube is not compatible with Q 200 series grills. While the Q200 burner may look similar, it is larger in size. This burner is specifically for Baby Q, Q100, Q120, Q1000, and Q1200 applications; please verify that your grill belongs to the Q1 family before ordering.