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[Lifetime Warranty] 22-16 AWG Non-Insulated Butt Splice Connectors | Pack of 100

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$14.96
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22-16 AWG Non-Insulated Butt Splice Connectors

Key Features

  • Seamless barrel design ensures the connector will not split or open when crimped under high mechanical pressure.
  • Manufactured from pure, high-grade electrolytic copper to deliver maximum electrical conductivity and minimal voltage drop.
  • Electro-tin plated finish provides outstanding resistance against corrosion, oxidation, and rust in harsh marine and outdoor environments.
  • Features an integrated wire stop in the center of the barrel to guide correct and equal wire insertion depth from both sides.

Replaces / Cross-Reference Part Numbers

  • Standard 22-16 AWG Uninsulated Butt Joint
  • Non-Insulated Parallel Connector 22-16AWG
  • Marine Grade Bare Copper Splice Terminal

Compatibility & Fitment

  • Universally compatible with standard 22, 20, 18, and 16 gauge (AWG) solid or stranded copper electrical wires.
  • Suitable for low-voltage and high-amperage applications within marine, automotive, motorcycle, RV, commercial, and residential wiring harnesses.
  • Designed for use with standalone heat-shrink tubing or electrical tape insulation layers to complete waterproof seals after connection.

When to Replace

  • Existing wire splices are heavily corroded, green with oxidation, or causing excessive electrical resistance.
  • The original crimp connection has pulled loose, resulting in intermittent electrical signals or complete circuit failure.
  • Previous insulation surrounding the joint has degraded, melted, or cracked from high heat exposure.
  • Splicing, extending, or repairing broken or severed conductors within an existing electrical harness configuration.

Installation Tips

  • Ensure the main power source is completely isolated and disconnected before working on any electrical circuit.
  • Strip approximately 1/4 inch of insulation off the ends of both copper wires, taking care not to cut or score the internal strands.
  • Insert the first wire into the connector barrel until it rests against the center stop, then use a dedicated non-insulated crimping tool to compress the terminal firmly.
  • Insert the second wire into the opposite end of the barrel, repeat the crimping process, and apply a moderate pull test to verify a secure mechanical hold.
  • Slide a segment of adhesive-lined heat shrink tubing centered over the bare copper connector and apply heat uniformly until the tubing shrinks and seals the joint tightly against moisture.
  • Perfect Fit

    Perfect Fit

    Ideal for vehicles exposed to various weather conditions, motorcycle wiring, boat wiring, and other marine applications
  • Premium Quality

    Premium Quality

    Feature a durable tinned copper barrel that resists corrosion, ensuring that wires remain securely in place
  • Saving Solution

    Saving Solution

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  • Simple Installation

    Simple Installation

    BlueStars Heat Shrink Wire Connectors offer effortless installation, simplifying the process of creating durable wire bonds.
#1 SOURCE OF HIGH-QUALITY ELECTRICAL PARTS

#1 SOURCE OF HIGH-QUALITY ELECTRICAL PARTS

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FAQ

These non-insulated butt connectors are designed to accommodate wire gauges ranging from 22 AWG to 10 AWG. Always ensure the wire gauge matches the connector size to maintain a secure, low-resistance electrical connection.
To achieve a proper mechanical and electrical bond, you will need a professional-grade crimping tool specifically designed for non-insulated terminals. Avoid using standard pliers, as they will not provide the necessary compression force to prevent the wire from pulling out.
Yes. Because these are non-insulated, you must apply heat-shrink tubing or electrical tape over the completed splice to prevent short circuits and protect the connection from moisture, corrosion, and physical contact.
A failing connection often manifests as intermittent power, flickering lights, or equipment that cuts out when moved or vibrated. If you notice signs of heat damage, melting at the splice point, or loose wires, the connection has likely failed due to oxidation or a poor initial crimp.
For the most durable connection, strip the wire insulation back to the exact length of the connector barrel. Insert the wire so it sits in the center of the splice, then crimp firmly. If the application is in a high-vibration environment or exposed to the elements, always use adhesive-lined heat shrink tubing to seal the connection against environmental contaminants.