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[Lifetime Warranty] 22-16 AWG Non-Insulated Butt Splice Connectors | Pack of 100

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$14.96
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22-16 AWG Non-Insulated Butt Splice Connectors

Key Features

  • Seamless barrel design ensures the connector will not split or open when crimped under high mechanical pressure.
  • Manufactured from pure, high-grade electrolytic copper to deliver maximum electrical conductivity and minimal voltage drop.
  • Electro-tin plated finish provides outstanding resistance against corrosion, oxidation, and rust in harsh marine and outdoor environments.
  • Features an integrated wire stop in the center of the barrel to guide correct and equal wire insertion depth from both sides.

Replaces / Cross-Reference Part Numbers

  • Standard 22-16 AWG Uninsulated Butt Joint
  • Non-Insulated Parallel Connector 22-16AWG
  • Marine Grade Bare Copper Splice Terminal

Compatibility & Fitment

  • Universally compatible with standard 22, 20, 18, and 16 gauge (AWG) solid or stranded copper electrical wires.
  • Suitable for low-voltage and high-amperage applications within marine, automotive, motorcycle, RV, commercial, and residential wiring harnesses.
  • Designed for use with standalone heat-shrink tubing or electrical tape insulation layers to complete waterproof seals after connection.

When to Replace

  • Existing wire splices are heavily corroded, green with oxidation, or causing excessive electrical resistance.
  • The original crimp connection has pulled loose, resulting in intermittent electrical signals or complete circuit failure.
  • Previous insulation surrounding the joint has degraded, melted, or cracked from high heat exposure.
  • Splicing, extending, or repairing broken or severed conductors within an existing electrical harness configuration.

Installation Tips

  • Ensure the main power source is completely isolated and disconnected before working on any electrical circuit.
  • Strip approximately 1/4 inch of insulation off the ends of both copper wires, taking care not to cut or score the internal strands.
  • Insert the first wire into the connector barrel until it rests against the center stop, then use a dedicated non-insulated crimping tool to compress the terminal firmly.
  • Insert the second wire into the opposite end of the barrel, repeat the crimping process, and apply a moderate pull test to verify a secure mechanical hold.
  • Slide a segment of adhesive-lined heat shrink tubing centered over the bare copper connector and apply heat uniformly until the tubing shrinks and seals the joint tightly against moisture.
  • Perfect Fit

    Perfect Fit

    Ideal for vehicles exposed to various weather conditions, motorcycle wiring, boat wiring, and other marine applications
  • Premium Quality

    Premium Quality

    Feature a durable tinned copper barrel that resists corrosion, ensuring that wires remain securely in place
  • Saving Solution

    Saving Solution

    Revive your home appliances affordably with BlueStars' DIY parts. Our savings solution turns repairs into simple, cost-effective tasks
  • Simple Installation

    Simple Installation

    BlueStars Heat Shrink Wire Connectors offer effortless installation, simplifying the process of creating durable wire bonds.
#1 SOURCE OF HIGH-QUALITY ELECTRICAL PARTS

#1 SOURCE OF HIGH-QUALITY ELECTRICAL PARTS

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FAQ

These non-insulated butt connectors are designed for standard 16-14 AWG wire. They provide a secure, low-profile connection for automotive, marine, and general electrical repairs.
Yes, you should use a professional-grade non-insulated terminal crimper. Because these connectors lack a plastic sleeve, the tool must be capable of creating a 'dimple' or 'indent' crimp to ensure a solid mechanical and electrical bond with the wire.
Since these are non-insulated, they do not provide inherent weather protection. If you are using these in an environment exposed to moisture, vibration, or the elements, you must cover the connection with heat-shrink tubing to prevent corrosion and short circuits.
Non-insulated connectors are preferred when you need a lower profile connection that fits into tight spaces or when you intend to use high-quality adhesive-lined heat shrink over the joint. They allow for a more precise, custom-fit insulation that is often more durable and moisture-resistant than standard plastic-sleeved connectors.
Yes. Many technicians prefer to crimp these connectors for mechanical strength and then apply a small amount of solder to the wire-to-connector interface for maximum electrical conductivity and vibration resistance.