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[Lifetime Warranty] 49040-7008 49040-0770 MIU12470 Fuel Pump - Compatible with Kawasaki FS FR FX Engines FS481V FS541V FS600V FS651V FS691V FS730V FR541V FR600V FR651V FR691V FR730V Fuel Filter Clamps

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49040-7008 49040-0770 Pulse Fuel Pump Kit

Key Features

  • Vacuum Pulse Operation: Utilizes engine crankcase pressure pulses to reliably draw fuel from the tank to the carburetor, ensuring a consistent flow even under high-load conditions.
  • High-Flow Internal Diaphragm: Features a premium chemical-resistant diaphragm designed to withstand the corrosive effects of ethanol-blended fuels and provide a long service life.
  • All-In-One Maintenance Kit: Includes a high-micron fuel filter and heavy-duty spring clamps to ensure a leak-free installation and a clean fuel supply.
  • Universal Triple-Port Design: Equipped with clearly marked ports for the fuel inlet, fuel outlet, and pulse line, making installation straightforward for both professional mechanics and DIYers.
  • Heat-Stabilized Housing: Manufactured from reinforced automotive-grade polymer to resist cracking and warping caused by the high operating temperatures of air-cooled engines.

Replaces / Cross-Reference Part Numbers

  • Kawasaki: 49040-7008, 49040-0770, 49040-0005, 49040-7001.
  • John Deere: MIU12470, AM133627.
  • Kohler: 24 393 04-S, 24 393 16-S (Cross-compatible pulse style).
  • Briggs & Stratton: 808492, 808656.

Compatibility & Fitment

This fuel pump is a standard replacement for Kawasaki V-Twin engines used in Zero-Turn mowers and tractors. Key compatible series include:

  • Kawasaki FR Series: FR541V, FR600V, FR651V, FR691V, FR730V.
  • Kawasaki FS Series: FS481V, FS541V, FS600V, FS651V, FS691V, FS730V.
  • Kawasaki FX Series: FX481V, FX541V, FX600V, FX651V, FX691V, FX730V.
  • Common Equipment: Fits many mowers from John Deere, Gravely, Ariens, Hustler, Toro, and Exmark utilizing these Kawasaki engines.

When to Replace

  • Engine Won't Start: The engine turns over but fails to fire, and the fuel filter appears empty despite having gas in the tank.
  • Sputtering Under Load: The engine runs fine at idle but "starves" for fuel, coughs, or dies when the mower blades are engaged or when going uphill.
  • Fuel in the Pulse Line: If you remove the vacuum/pulse line and find liquid gasoline inside, the internal diaphragm has ruptured and is leaking fuel into the crankcase.
  • Visible Fuel Leaks: Gasoline is weeping from the seams of the plastic pump body or the hose barbs.
  • Surging: The engine RPM fluctuates at full throttle because the pump cannot maintain a steady pressure to the carburetor float bowl.

Installation Tips

  • Check the Pulse Line: Before installing the new pump, inspect the vacuum hose connecting the pump to the engine block. If it is cracked or soft, the pump will not have enough "pulse" to move fuel.
  • Port Orientation: Note the location of the arrows on the pump body. The "In" port comes from the tank; the "Out" port goes to the carburetor; the "P" or unmarked third port goes to the engine crankcase.
  • Filter Placement: Always install the new fuel filter before the pump (between the tank and the pump inlet) to protect the internal pump valves from debris.
  • Clamp Security: Use the included clamps on all three ports. A small air leak on the intake side will prevent the pump from priming, and a leak on the pulse side will reduce pumping power.
  • Initial Priming: If the engine doesn't start immediately, you may need to briefly use a small amount of starting fluid or manually prime the line to help the pump begin drawing fuel from a dry tank.
  • COMPATIBLE MODELS

    COMPATIBLE MODELS

    Compatible with specific Kawasaki FR, FS, FX Series Engines for J-Deere Lawn Mower models
  • PART NUMBERS

    PART NUMBERS

    Replaces part numbers: Kawasaki 49040-7008, 490407008, 49040-0770, 490400770 | J-Deere UC16533, MIU12470 | Stens 520-444
  • FIX ENGINE'S SYMPTOMS

    FIX ENGINE'S SYMPTOMS

    The engine struggles to start or won't start | Fuel leaking | The engine stalls while driving | Decreasing in power or acceleration
  • IMPORTANT NOTE

    IMPORTANT NOTE

    This is a replacement part designed to be compatible with certain appliances. Any brand names mentioned are used solely to indicate compatibility
EASY TO INSTALL

EASY TO INSTALL

It is recommended to remove the piston cap and clamp the fuel line before replacing it.
Brand Model Number
Kawasaki FR, FS, FX Series FR541V, FR600V, FR651V, FR691V, FR730V, FS481V, FS541V, FS600V, FS651V, FS691V, FS730V
John Deere Walk-Behind Mowers WG32A, WG36A, WG48A, WH36A, WHP36A, WH48A, WHP48A, WH52A, WHP52A, WH61A, WHP61A
John Deere QuikTrak Stand-On Mowers 647A, 657A, 667A, 652B, 636M, 648M, 652M, 648R, 652R, 661R
John Deere Z400/Z600 Zero-Turn Mowers Z445, Z465, Z645, Z655, Z665
John Deere Z900 Zero-Turn Mowers Z910A, Z920A, Z920M, Z920R
John Deere Lawn Tractors X300, X300R, X304, X350R, X310, X320, X324, X360, X500, X530, X534
Note This is not an exhaustive list. You can send us your engine model and we will help you!

FAQ

This pump is commonly used on Kawasaki FS, FR, and some FX series engines. Confirmed engine families commonly listed with this part include FS481V, FS541V, FS600V, FS651V, FS691V, FS730V, FR541V, FR600V, FR651V, FR691V, and FR730V. Cross-references also tie it to John Deere applications that use MIU12470 or UC16533, including some mower models such as 636M, 647A, WG32A, WG36A, and WG48A. Always match both your engine model and the part number on your original pump before ordering.
This fuel pump is associated with Kawasaki 49040-7008 and 49040-0770, and cross-references also commonly include Kawasaki 49040-0802 plus John Deere MIU12470 and UC16533. Another cross-reference sometimes listed for this part family is 520-444. Verify the number on your old pump or your equipment parts diagram to confirm the correct match.
Typical signs include hard starting, engine cranking without firing, surging at higher throttle, loss of power under load, stalling after a few minutes of mowing, or a machine that runs only with fresh fuel poured directly into the carburetor. A weak pump may also cause intermittent fuel starvation, especially when the engine is hot or the tank level is low.
On most mower applications, this is usually a straightforward repair. Expect about 15 to 30 minutes if the pump is easy to access. Common tools are hose-clamp pliers or slip-joint pliers, a screwdriver or nut driver for shrouds or brackets, and rags to catch spilled fuel. Mark the fuel lines before removal so the inlet, outlet, and pulse/vacuum line go back to the correct ports.
Before installing a new pump, inspect the fuel filter, fuel lines, tank vent, and the engine pulse line that operates the pump. Cracked hoses, loose clamps, a plugged filter, stale fuel, or a blocked tank cap vent can cause the same symptoms as a bad pump. If your kit includes a new filter and clamps, it is a good idea to replace those at the same time to prevent air leaks and repeat fuel-delivery issues.
The most common causes are age-related diaphragm wear, heat exposure, and fuel-related deterioration. Ethanol-blended fuel can harden or deform internal pump material over time, especially if fuel sits in the system during off-season storage. Dirt from an old filter or deteriorated fuel line can also reduce flow and shorten pump life. For longest service, use clean fresh fuel and avoid blends above 10% ethanol when your equipment manufacturer advises against it.